Nissan’s new SUMO wrestles with EV production on the assembly line

World-first output processes contain a high-pace automated copper wire winder for the Ariya’s motor. Nissan mentioned it is the first illustration of mass output for an 8-pole motor that ditches the use of permanent magnets to crack the dependence on exceptional earth resources.

Nissan also makes use of a new system that integrates portray of the Ariya’s metal human body and resin bumper panels into 1 system – slicing down time, complexity and emissions.

Ahead of, the human body and bumpers had to be painted individually mainly because they expected unique baking temperatures. Now, thanks to a newly created drinking water-primarily based paint that cures at lessen temperatures, Nissan can paint them at the same time, slicing power intake twenty five %.

Nissan chalked up that breakthrough as another world’s first.

To check out the paint occupation, Nissan has also deployed a new robot-driven automatic inspection system that scans the vehicles with bright zebra lights. It has the world’s best eye for defects, Nissan mentioned, spotting flecks of dust no larger than .three-millimeters in diameter. Similar technological know-how beforehand on the marketplace could only detect defects down to the .5-millimeter size, Nissan mentioned.

“This robot is actually replacing the human,” mentioned a supervisor of the new paint store. “We actually transplanted human visible recognition potential into the robot.”

Elsewhere in the Clever Manufacturing unit, Nissan leverages synthetic intelligence, state-of-the-art connectivity and augmented truth to increase productivity.

The overall remaining assembly line is wired with sensors and internet cameras to observe the machines at a central management heart, where engineers look at a wall of computer system monitors searching for troubles.

The heart makes use of AI to forecast and preempt looming breakdowns in the machines so Nissan can correct them immediately or capture glitches ahead of they even happen.

In the meantime, trainers have dropped textbooks and videos when bringing new personnel onboard.

New teaching instruments are combined truth goggles, which merge virtual truth with augmented truth. When employees strap them on, Nissan says they not only pace up teaching but do a superior occupation of creating the classes reasonable and memorable for personnel.

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